I am a Codeine addict - I've been in recovery for 7 years, but at my worst I would take around 90 Nurofen Plus tablets every day (they contain Codeine and Ibuprofen).
Apart from lots of gastric discomfort (bloating, constipation etc.), I was 'fine' for several years. And then one day, I wasn't.
I was a passenger in a car on a long journey, I felt 'car sick', so we stopped at the Services. DH went in to grab a coffee and I waited, sitting in the passenger seat with the door open to get some fresh air. I had a carrier bag and managed to throw up directly into it.
What came up was terrifying; huge clots of thick, red blood. Then more blood. And more. It was later estimated that I'd lost over 2 pints.
I was terrified my DH would see what had happened (my addiction was very much a secret at that time), so I staggered from the car to a bin a few yards away and disposed of the bag, then managed to get myself back to the car and lie across the back seat. My vision was going, I had ringing in my ears and I could feel myself fading out of consciousness.
We got to a hospital and several transfusions and an endoscopy later, I felt much better, but was told I could never take any NSAIDs ever again.
Taking too may paracetamol in one go can have an immediate, deadly impact. Taking too many NSAIDs (such as Ibuprofen) in one go tends to have a cumulative effect and can also kill.
OP your DH needs to be aware that no matter what his stature, our insides are built pretty much the same and anyone can die as a result of a stomach ulcer perforation at any time as a result of taking too many NSAIDs.